automation

Individual - for machines and systems

Automation at ERMAFA

For over 185 years, we have stood for "Made in Germany" in mechanical engineering. With our innovative automation solutions, we increase the productivity, flexibility and safety of your production. Whether industrial robots, conveyor technology or intelligent control systems - we support you from the initial idea to successful commissioning.

  • Increased productivity through 24/7 automation
  • Cost reduction through reduced scrap and labor costs
  • Flexibility for new products and variants
  • Highest quality thanks to precise and reproducible processes
  • Safety through the use of machines for hazardous work

Our expertise and services in automation

Concepts and planning

Concept development, feasibility studies, machine and system planning

Mechanical and electrical design

Basic and detail engineering on the basis of planning documents with CAD systems (including Creo and EPLAN P8)

PLC programming

Creation of process and sequence programs including visualization (e.g. TIA Portal, CODESYS)

Commissioning and robot programming online

Commissioning of the entire system including safety technology, programming of robots (ABB, Kuka, Fanuc) including process technology and optimization of machines and systems

Switch cabinet construction

Customized production according to customer requirements, production according to specifications and customer standards

Production, assembly and installation

Processing of assemblies in our own production facility, assembly and installation as well as mechanical assembly and electrical installation of machines and systems

After-sales service

Maintenance, repair and spare parts service over the entire life cycle of our machines and systems

Cost reduction

Reduce your production costs.

Quality improvement

Increase the quality of your products.

Flexibility

Adapt your production processes quickly to changing requirements.

Service & full-service approach

Everything from a single source:

  • Manufacturer-independent advice
  • Concept development & feasibility studies
  • Mechanical & electrical engineering
  • Production, assembly & switch cabinet construction
  • PLC programming & robot commissioning
  • Training, maintenance & after-sales service

Innovation & future topics

We are helping to shape the future of industrial automation:

  • Industry 4.0 & Industrial IoT
  • AI-supported process optimization
  • Sustainable, energy-efficient production solutions

Industries & fields of application for automation solutions

Our solutions are used across all sectors - from the automotive and rubber industries to the recycling sector.

Example of automation: Camshaft system

Our automated camshaft systems represent the pinnacle of modern manufacturing technology, specifically designed to ensure maximum efficiency and precision. Here are the outstanding features:

  1. Precise production: Through advanced automation technology, we achieve precise manufacturing of every camshaft. Each machining step is carried out with the highest accuracy to exceed quality standards.

  2. Increased efficiency: Our automated systems optimize the entire production process by focusing on speed and efficiency. The resulting short cycle times lead to a significant increase in overall efficiency.

  3. Cost savings: Investing in our automated camshaft systems leads to long-term cost savings. Reduced personnel costs, minimized reject rates and more effective use of resources contribute to the profitability of your production.

  4. Flexibility and adaptability: Our systems offer the flexibility to adapt to changing production requirements. They can be easily converted to new product lines or special requirements.

  5. Quality assurance: Automated testing and measuring processes ensure that every camshaft meets the highest quality standards. Early fault detection and correction guarantee consistently high product quality.

Are you interested in

  • Single workstation solutions
  • Robot cells
  • Turnkey solutions

 

We will be happy to advise you on individual solutions tailored to your needs. Please do not hesitate to contact us.

Jens reichel Automation Anlagenbau ermafa Maschinenbau

Jens Reichel

Head of Automation