Twin screw extruder

PVC compounding

Expertise in extrusion technology

We have been developing high-quality extruder systems for processing plastics and rubber for decades.
With our modular machine construction, many years of expertise and customized solutions, we offer individual system concepts - from laboratory systems to large-scale industrial production lines.

Twin screw extruder - counter-rotation

Our compact, counter-rotating extruders are specially designed for compounding and pelletizing soft PVC and rigid PVC.
ERMAFA supplies complete PVC compounding lines - depending on customer requirements - with the following line components:

  • Raw material emptying
  • Ensiling
  • Promotion
  • Weighing
  • Mixing
  • Granulation
  • Packaging
Extrusion Chemnitz ERMAFA Twin-Screw Extruder

2.90D Extruder, hinged co-rotating extruder for special applications, custom-designed to meet customer specifications

Machine and process engineering features

  • Counter-rotating screws in compact design for soft & hard PVC
  • Co-rotating screws for special applications
  • Variable wear protection against abrasion & corrosion (barrels and screws)
  • High-performance vacuum degassing
  • Vertical feeding with tamping screw (cold or hot feeding)
  • PLC control with visualization

Granulation systems

  • Adaptable systems with variable number of nozzles and nozzle diameters
  • Centric knock-off for soft PVC & hard PVC
  • Eccentric cut-off for highly filled rigid PVC compounds

Granulate cooling

  • Effective, space-saving two-stage cooling
  • Throughput up to 2,500 kg/h
  • With integrated agitator shaft in the upper cooling stage

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Twin screw extruder - Synchronization

ERMAFA also offers co-rotating twin-screw extruders for more complex tasks. These are supplied as complete, process-optimized systems consisting of:

  • Ensiling
  • Promotion
  • Gravimetric dosing
  • Compounding
  • Granulation
  • Packaging
ERMAFA Twin-Screw Extruder Extrusion Chemnitz

Machine and process engineering features

  • Throughput rates from 10 - 10,000 kg/h
  • Variable wear protection for barrels and screws (abrasion & corrosion)
  • Flexible dosing options: volumetric, gravimetric or with tamping unit
  • PLC with process visualization

Cylinder

  • Lengths up to 50 x D
  • Modular segments: 4 x D, 5 x D or 6 x D
  • Special segments for feeding, degassing & dosing
  • Cooling with either air or water
  • Multiple degassing systems into the open air or under vacuum

Snails

  • Screw speed up to 1,200 rpm
  • Special segments for conveying, degassing, mixing & dispersing

Granulation process

  • Strand pelletizing
  • Water ring pelletizing
  • Underwater pelletizing
  • Hot die face pelletizing
Sizes
TypeScrew diameterScrew speedTorque per screw
E2.2727,11200160
E2.4041,31200580
E2.5051,312001100
E2.6566,212002400
E2.8080,510004200
E2.9594,68006900
E2.134134500153000

Further variants on request.

Thomas Senf sales plant engineering ermafa mechanical engineering

Thomas Mustard

Head of Sales

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